Rotary Type Vertical Injection Molding Machine
Rotary type vertical injection moulding machines are equipped with two station rotary table, which uses one and a half moulds to operate in two station mode where the bottom half of the mould containing moulded components is moved out of the clamping area where the finished component is ejected and new inserts can be loaded to reduce the idle time of the machine and increase production output by up to 1.6 times.
The machine works with One and a half moulds, Moulding continues at one end while the operator removes and loads inserts at other end.
Designed for increased operator safety and easier placement of Inserts and removal of the finished product from the mould while increasing production capacity.
With the vertical design of the machine, it gets really easy to insert mould components as the components stay locked in their place and you get perfect insert moulded components.
When it comes to inset molding Vertical Injection Molding Machines are the ideal choice for many solutions, When it comes to overmolding inserts, precision is a premium. With its compact, design and the vertical clamping unit, User-Friendly Controller and setup procedure Fixed Type Vertical Injection Molding machines can provide the best results for small volume production requirements, with the best molding results.
The rotary table is designed to accommodate one and a half moulds to reduce the idle time of the machine, while loading inserts in the mould or removing finished components, with the help of two station operation mode, the operator can remove and load components at one end and the machine will continue moulding operation at the other end at the same time, increasing the production by up to 1.6 times.
Due to mold moving out of clamping area it gets much easier to use a robot for automated placement of inserts and removal of finished products.
Minimal footprint - With the Vertical Injection unit and Clamping Unit, the Machine size becomes much smaller.
Rotary Table - This model is equipped with a rotary clamping table, The rotary table requires one and a half moulds to operate and two station operations. the clamping and injection at station 1 happen in parallel to ejection and insert placement at station 2, after the injection ends the rotary table rotates the bottom half of the mould from station 1 to station 2 and the cycle starts again.
Ergonomic Design - Designed with operator comfort in mind, the flat working area and as a result of the rotary table the mould at the secondary station is in the open area making it much more accessible and easier to remove the moulded component and place multiple inserts inside the cavity.
Maximum Safety - Machines as standard are equipped with multiple safety features to reduce operator accidents.
Maximum protection - Equipped with unique controller features and physical safety designs result in better mould protection and machine protection.
Excellent Energy-Efficiency - Greendrive incorporates Efficient Mechanical Designing, Lower Friction coefficient, high-grade manufacturing materials and Highly efficient machine Drive to provide high efficiency.
Powerful Controller - High Power Controller and optimised algorithms result in better machine control and easier setup of the machine.
The rotary table use one and a half mould rotating the mould in and out of the clamping area to reduce the machine's idle time, as loading and unloading of components can be done at the same time while machine continues moulding inside the clamping area.
Ram type Clamping
The clamping unit is equipped with a ram-type hydraulic cylinder, which provides fast and stable clamping pressure, while also being totally maintenance-free. It also provides higher control over the clamping unit positioning for better clamping force control and moulds safety control.
Equipped with LNC controllers which are easy to operate while providing many advanced features as standard, such as high detail production tracking, machine operational statistics, remote monitoring and control, user profiles, Automation integration, Industry 4.0 devices integration, and much more.
An optional greendrive hydraulic system is also available, which provides higher machine efficiency, silent machine operation, better accuracy, reduces machine operational temperature, and increases machine's service life.
Equipped with multiple safety devices for operator and machine safety as standard, to prevent accidents from happening, high strength on both sides makes sure that no one can enter the clamping area while the machine is operational, other safety devices include, Light curtains, safety doors, advanced mould protection, and much more.
With the vertical design of the machine, the work floor space requirement of the machine is greatly reduced, such that multiple machines can be installed in the same place required for a conventional horizontal machine.
MADE IN INDIA
Designed, engineered and manufactured in India, which translates to better machine quality and higher trust, for customers, it is beneficial due to our big service network, better support, and stronger availability.