SV R2C

ROTARY TWO COLOR TYPE VERTICAL INJECTION MOULDING MACHINE

ROTARY 2 COLOR TYPE VERTICAL INJECTION MOULDING MACHINE

Rotary 2 color type vertical injection moulding machines are specifically designed for moulding of objects with 2 color or 2 materials in a single production cycle.

Equipped with individual injection and clamping control for precise moulding process control and rotary table that interchanges the mould from one station to another automatically producing two color/material moulding in a single production cycle.

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ROTARY TABLE

Equipped with an 3 station rotary table, which is electronically controlled, handling 3 bottom half of mould to increase the production efficiency and production output.

TWO COLOR/MATERIAL

This machine is designed specifically for 2 colour moulding with two injection units and 2 clamping units making the process of 2 colour moulding really easy and hassle-free.

RAM TYPE CLAMPING

Clamping unit is equipped with a ram type clamping cylinder which provides fast and stable clamping pressure, while also being totally maintenance free, providing better control of clamping unit and increased mould safety

INDEPENDENT INJECTION

With total separate control for both the injection units, you can have absolute control over heating, injection, cooling, holding, delays and timing making it ideal for 2-material production.

ADVANCED CONTROLLER

Equipped with LNC controllers which are easy to operate while providing advanced features as standard, such as detailed production tracking, machine operational statistics, remote monitoring and control, user profiles, Automation integration, Industry 4.0 devices integration, and much more.

GREENDRIVE

Greendrive hydraulic system is also available, which provides higher machine efficiency, silent machine operation, better accuracy, reduces machine operational temperature, and increases machine's service life.

HIGH EFFICIENCY

With the use of Greendrive hydraulic system and optimised mechanical design, our machines can save up to 60% energy, and also require less cooling for oil, while lasting longer than conventional Machines.

MADE IN INDIA

Designed, engineered and manufactured in India, which translates to better machine quality and higher trust, for customers, it is beneficial due to our big service network, better support, and stronger availability.

ERGONOMIC DESIGN

With the mould moving out of the clamping area the operators work in the open area where they have full freedom of movement and less stress while unloading finished moulded parts and reloading inserts in the mould cavity.

INSERT & 2 COLOR/MATERIAL MOULDING

With 2 injection units, 2 clamping units, and 3 station operation structures this machine is designed for 2 colour/material moulding with insert moulding provision. making 3-step production for a part into a single-step production process.

With 3 station rotary table, the process of placing the insert, moulding of the first base colour/material, 2nd colour/material over and then removal of the finished moulded product with insert and 2 colours can be handled by a single operator, making the process very efficient and fast.

INDEPENDENT CLAMPING CONTROL

The machine is equipped with 2 ram type of clamping units below each of the clamping stations to make sure that the moulds have the best clamping pressure and distribution of clamping force over the total moulding area.

Both the clamping units have total independent control of mould opening and closing, clamping pressure, mould height, movement speed and delays. providing you with ultimate control over clamping.

There are multiple benefits for ram-type clamping units over conventional toggle-type clamping units.

No extra maintenance is required.
No need to regularly lubricate or grease the clamping unit.
No regular complete cleaning is required.
Longer operational life.
High accuracy and precision.
Better distribution of clamping force.
Better control over clamping unit pressure and speed settings.
Stable clamping pressure.
Fast and smooth clamping unit operation.
Increased mould safety.

DIVERESE INJECTION UNIT

The injection is the only way to control material flow inside the mould thus higher control over material flow and injection position is required to achieve high-quality moulded components.

With a highly customizable injection unit you can choose the injection unit that suits your production requirements.

Using an accurate measuring apparatus and highly sensitive controller we can accurately control the positioning of injection to control the exact amount of material entering the mould thus producing the best moulding results and these results can be reproduced an infinite number of times.

The Hydraulic injection system is highly reliable and robust with our optional bimetallic screw injection unit and can be taken to next level of usage with high-density materials.

Multiple Heating Zones provide accurate control over the material melting process inside the barrel, you can set custom heating stages for materials and melt the material accurately resulting in reduced time material has to stay at higher temperatures thus preserving material composition and integrity.

Multiple Injection Unit Screw Options depending on your production requirement you can choose your ideal injection unit.

INJECTION CONTROL

Rotary 2 colour type moulding machine has 2 injection units with independent control for the complete process, the sizes of screws and Number of heating zones can be different depending on customers' requirements.

The process control for both injection units is separate, functions that can be controlled independently are.

Injection pressure and flow
Injection position and time
Injection stages
holding pressure and flow
holding stages
temperature control
refilling pressure and speed.
refilling stages
front and rear suck-back
nozzle retraction.
all delays and timings
intrusion filling mode.
much more....

3 STATION ROTARY TABLE

This machine is equipped with a 3-station rotary table that rotates 360° in a clockwise direction transferring the mould from one production station to another automatically.

The rotary table is electronically operated by a servo motor using an absolute encoder providing ultimate accuracy and speed for mould transfer, the rotary table rotates exactly 120° and then stops where a lock pin sets in the rotary table locking its position making sure the table is perfectly in its location, eliminating the chances of misalignment and mould damage.

Out of 3 stations, the operator has to handle only the ejection station, both the other stations are handled by machine for the clamping and injection process, whereas at station 1 the process of injection of the first colour/ material takes place, and at 2nd station the process of injection of second colour/material takes place, and at the third station, the ejection of the finished moulded component takes place and operator removes the moulded component out of the mould cavity.

CONTROLLER

All our machines come equipped with LNC controller as standard.

LNC controllers are best in the segment, they provide a high level of control and precision and advanced features that many controllers in this segment can not provide.

We have two controllers depending on the machine model that you choose

In5800 - LNC controller with an 8-inch HMI display and similar performance to the other higher-end LNC controller.

In6800 - LNC controller with a 10-inch HMI display, high-end features, and top of the line performance.

Both controllers have advanced features for machine control and user inputs while being user-friendly and easy to operate.

Equipped with features like remote diagnostics for problem resolutions, EUROMAP configuration, remote monitoring, inter-machine data compatibility, customizable functions, easier integration for automation devices such as robots, Easier integration of industry 4.0 technology, and much more.

We also provide other controllers depending on our customer's requirements but we recommend LNC controllers with our machines over all other controllers.

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SAFETY IS HIGHEST PRIORITY

When operating machines that are designed to operate at high temperatures and pressure, safety should be the highest priority, with our machines safety is a core part of the design as we have integrated multiple safety features in our machines to reduce the number of accidents to zero.

Equipped with multiple safety devices such as.