SV R2

ROTARY 2 STATION TYPE VERTICAL INJECTION MOULDING MACHINE

ROTARY 2 STATION TYPE VERTICAL INJECTION MOULDING MACHINE

Rotary type machines are ideal for high production requirement, while also expecting high production efficiency, reducing total production time and cost.

Rotary type vertical injection moulding machines are equipped with 2 station rotary table that moves the mould in and out of the clamping area.

Requiring only one operator that works on two mould simultaneously, increasing production output an efficiency.

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ROTARY TABLE

Equipped with 2 station rotary table that is electronically controlled for high accuracy and efficiency, Greatly increasing production output.

ERGONOMIC DESIGN

With a rotary table, the mould moves out of the clamping area and closer for the operator making it much more easier for the operator to unload and load components.

SINGLE OPERATOR

As the mould rotates form ejection to clamping area there is only one operator required to operate two moulds, thus increasing production output by up to 1.6 times and reducing production costs greatly.

RAM TYPE CLAMPING

Clamping unit is equipped with a ram type clamping cylinder which provides fast adn stable clamping pressure, while also being totally maintenance free, providing better control of clamping unit and increased mould safety

HIGH SAFETY

In addition to all the standard safety features and devices As the mould moves out of the clamping area, the operator is working outside the clamping area which increases operator safety

ADVANCED CONTROLLER

Equipped with LNC controllers which are easy to operate while providing advanced features as standard, such as detailed production tracking, machine operational statistics, remote monitoring and control, user profiles, Automation integration, Industry 4.0 devices integration, and much more.

GREENDRIVE

Greendrive hydraulic system is also available, which provides higher machine efficiency, silent machine operation, better accuracy, reduces machine operational temperature, and increases machine's service life.

HIGH PRODUCTION

With the help of a 2-station rotary table, a single operator is working on two moulds simultaneously, increasing the production output by up to 1.6 times.

MADE IN INDIA

Designed, engineered and manufactured in India, which translates to better machine quality and higher trust, for customers, it is beneficial due to our big service network, better support, and stronger availability.

INSERT MOULDING

With the vertical design of the machine, it gets really easy to insert mould components as the inserts stay locked in their place and you get perfect insert moulded components.

When it comes to inset moulding Vertical Injection Molding Machines are the ideal choice for many solutions, in the case of overmoulding inserts, precision is a premium. With its compact, design and vertical clamping unit, User-Friendly Controller and easy setup procedure, Fixed Type Vertical Injection Molding machines can provide the best results for small volume production requirements.

FAST AND STABLE CLAMPING PRESSURE

All Rotary type vertical injection moulding machines use the ram-type clamping unit.
There are significant advantages of the ram-type clamping unit over the conventional toggle-type clamping unit, such as

No extra maintenance is required.
No need to regularly lubricate or grease the clamping unit.
No regular complete cleaning is required.
Longer operational life.
High accuracy and precision.
Better distribution of clamping force.
Better control over clamping unit pressure and speed settings.
Stable clamping pressure.
Fast and smooth clamping unit operation.
Increased mould safety.

Designed for high stability and reliability, all the machines are designed with four tie-rod style clamping unit for stable and vibration-free clamping unit movement, four tie-rods provide high structural strength and smooth operation.
Ram type clamping unit combined with four tie-rod type clamping unit, translates to a better distribution of clamping force over the mould, providing a better moulding result.

DIVERESE INJECTION UNIT

The injection is the only way to control material flow inside the mould thus higher control over material flow and injection position is required to achieve high-quality moulded components.

With a highly customizable injection unit you can choose the injection unit that suits your production requirements.

Using an accurate measuring apparatus and highly sensitive controller we can accurately control the positioning of injection to control the exact amount of material entering the mould thus producing the best moulding results and these results can be reproduced an infinite number of times.

The Hydraulic injection system is highly reliable and robust with our optional bimetallic screw injection unit and can be taken to next level of usage with high-density materials.

Multiple Heating Zones provide accurate control over the material melting process inside the barrel, you can set custom heating stages for materials and melt the material accurately resulting in reduced time material has to stay at higher temperatures thus preserving material composition and integrity.

Multiple Injection Unit Screw Options depending on your production requirement you can choose your ideal injection unit.

FAST AND PRECISE ROTARY TABLE

All the rotary type vertical injection moulding machines are equipped with 2 station rotary table, that rotates the mould in and out of the moulding area.

The rotary table is designed to increase the production output of the machine, there is only one operator at the ejection station operating the machine, when the cycle starts the bottom half of the mould is at the ejection station and other half of the mould is inside the clamping area where the moulding process takes place, once the moulding process is completed the mould opens and the operator completes loading new inserts at the ejection station, presses the cycle start buttons the mould form ejection station moves inside the clamping area and the mould with finished moulded parts moveout of the clamping are to the ejection station where the operator unloads the finish moulded parts and reloads the mould with inserts and starts the next cycle, continuing the production cycle.

The rotary table is electronically controlled to make sure evetime the mould moves in and out of the clamping area it does so with smooth operation and absolute accuracy eliminating the chances of mold damage due to misalignment of the mould during moulding process.

CONTROLLER

All our machines come equipped with LNC controller as standard.

LNC controllers are best in the segment, they provide a high level of control and precision and advanced features that many controllers in this segment can not provide.

We have two controllers depending on the machine model that you choose

In5800 - LNC controller with an 8-inch HMI display and similar performance to the other higher-end LNC controller.

In6800 - LNC controller with a 10-inch HMI display, high-end features, and top of the line performance.

Both controllers have advanced features for machine control and user inputs while being user-friendly and easy to operate.

Equipped with features like remote diagnostics for problem resolutions, EUROMAP configuration, remote monitoring, inter-machine data compatibility, customizable functions, easier integration for automation devices such as robots, Easier integration of industry 4.0 technology, and much more.

We also provide other controllers depending on our customer's requirements but we recommend LNC controllers with our machines over all other controllers.

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SAFETY IS HIGHEST PRIORITY

When operating machines that are designed to operate at high temperatures and pressure, safety should be the highest priority, with our machines safety is a core part of the design as we have integrated multiple safety features in our machines to reduce the number of accidents to zero.

Equipped with multiple safety devices such as.